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折弯机模具技术革新，提升生产效率与质量
近日，一项关于纯电折弯机模具的技术革新在行业内引起了轰动。此次技术革新由南京陇博智能科技有限公司完成，通过对模具的结构、材料和制造工艺进行***优化，***提升了生产效率和产品质量。在模具结构方面，研发团队采用了一种全新的复合式结构设计。这种结构将多个折弯功能模块集成在一起，实现了一次装夹即可完成多个折弯工序的加工，**减少了板材的定位和装夹次数，提高了生产效率。同时，复合式结构还增强了模具的刚性和稳定性，减少了折弯过程中的变形和振动，保证了折弯精度。在材料方面，选用了一种新型的**度、耐高温合金材料。这种材料具有优异的综合性能，在高温和高压环境下仍能保持良好的力学性能和尺寸稳定性。使用该材料制造的模具，不仅能够承受更大的折弯力，还能适应更高的工作温度，提高了模具的使用寿命和可靠性。制造工艺上，采用了先进的五轴联动加工技术和精密电火花加工技术。五轴联动加工技术能够实现模具复杂曲面的高精度加工，提高了模具的制造精度和表面质量；精密电火花加工技术则用于加工模具的细微结构和关键部位，确保了模具的尺寸精度和性能要求。经过实际应用验证，采用新技术的纯电折弯机模具在生产效率上比传统模具提高了50%以上，产品的合格率也从原来的85%提升到了95%以上。相关企业表示，这项技术革新为企业带来了***的经济效益，也为行业的技术进步树立了新的**。Recently, a technological innovation in the design of pure electric bending machine molds has caused a sensation in the industry. This technological innovation was accomplished by Nanjing Longbo Intelligent Technology Co., Ltd. Through comprehensive optimization of the mold's structure, materials, and manufacturing process, it significantly enhanced production efficiency and product quality. In terms of the mold structure, the research and development team adopted a completely new composite structure design. This structure integrates multiple bending functional modules together, enabling multiple bending processes to be completed with a single clamping, greatly reducing the number of positioning and clamping times for the sheet material, and improving production efficiency. Additionally, the composite structure enhances the rigidity and stability of the mold, reduces deformation and vibration during the bending process, and ensures the bending accuracy. In terms of materials, a new type of high-strength, high-temperature-resistant alloy material was selected. This material has excellent comprehensive properties and can maintain good mechanical properties and dimensional stability in high-temperature and high-pressure environments. Molds manufactured with this material not only can withstand greater bending forces but also can adapt to higher working temperatures, improving the service life and reliability of the molds. In terms of manufacturing technology, advanced five-axis联动 processing technology and precise electrical discharge machining technology were adopted. The five-axis联动 processing technology enables high-precision processing of complex curved surfaces of the mold， improving the manufacturing accuracy and surface quality of the mold； the precise electrical discharge machining technology is used to process the fine structures and key parts of the mold， ensuring the dimensional accuracy and performance requirements of the mold. After practical application verification， the pure electric bending machine molds with this new technology have increased production efficiency by more than 50% compared to traditional molds， and the product qualification rate has increased from the original 85% to over 95%. Relevant enterprises stated that this technological innovation has brought significant economic benefits to the company and has set a new benchmark for technological progress in the industry.
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