纯电折弯机模具助力新能源汽车产业高效发展
随着新能源汽车产业的蓬勃发展,对零部件制造的精度和效率提出了更高的要求。近日,南京陇博智能科技有限公司纯电折弯机模具研发生产的企业与多家新能源汽车制造企业达成合作,其研发的纯电折弯机模具为新能源汽车产业的高效发展注入了新动力。新能源汽车的车身结构和电池外壳等零部件,通常采用铝合金等轻质材料,这些材料的折弯加工难度较大,对模具的要求极高。该企业研发的纯电折弯机模具,针对铝合金材料的特性进行了优化设计,采用了特殊的模具结构和表面涂层技术。特殊的模具结构能够更好地适应铝合金材料的变形特点,减少折弯过程中的裂纹和变形缺陷;表面涂层技术则提高了模具的耐磨性和脱模性能,使得铝合金板材在折弯过程中更加顺畅,提高了生产效率和产品质量。在与某**新能源汽车制造企业的合作中,该模具成功应用于汽车电池外壳的生产。以往,使用传统模具生产电池外壳时,由于精度不够和模具磨损快等问题,导致废品率较高,生产效率低下。而采用新的纯电折弯机模具后,废品率降低了50%以上,生产效率提高了30%,为企业节省了大量的成本,同时也提升了产品的市场竞争力。新能源汽车制造企业的相关负责人表示,这种纯电折弯机模具的应用,不仅提高了生产效率和产品质量,还为新能源汽车的轻量化设计提供了有力支持,有助于推动新能源汽车产业向更高水平发展。
With the vigorous development of the new energy vehicle industry, higher requirements have been imposed on the precision and efficiency of component manufacturing. Recently, Nanjing Longbo Intelligent Technology Co., Ltd., an enterprise specializing in the research and production of pure electric bending machine molds, has reached cooperation agreements with several new energy vehicle manufacturing enterprises. The pure electric bending machine molds developed by this enterprise have injected new impetus into the efficient development of the new energy vehicle industry. The body structures and battery shells of new energy vehicles, among other components, usually use lightweight materials such as aluminum. The bending processing of these materials is very difficult and the requirements for molds are extremely high. The pure electric bending machine molds developed by this enterprise have been optimized based on the characteristics of aluminum materials and adopt special mold structures and surface coating technologies. The special mold structure can better adapt to the deformation characteristics of aluminum materials, reducing cracks and deformation defects during the bending process; the surface coating technology improves the wear resistance and demolding performance of the molds, making the aluminum sheet smoother during the bending process and improving production efficiency and product quality. In cooperation with a well-known new energy vehicle manufacturing enterprise, this mold was successfully applied to the production of battery shells. Previously, when using traditional molds to produce battery shells, due to insufficient precision and rapid mold wear, the scrap rate was high and the production efficiency was low. However, after adopting the new pure electric bending machine molds, the scrap rate was reduced by more than 50%, the production efficiency was increased by 30%, and the enterprise saved a large amount of costs, while also enhancing the market competitiveness of the products. The relevant person in charge of the new energy vehicle manufacturing enterprise stated that the application of this pure electric bending machine mold not only improved production efficiency and product quality, but also provided strong support for the lightweight design of new energy vehicles, helping to promote the new energy vehicle industry to a higher level of development.