智能折弯机随动托料系统革新工艺 自动化升级赋能精密制造
近日,陇博智能科技有限公司推出配备随动托料系统的创新型折弯机,为金属板材加工带来突破性进展。该随动托料系统通过实时跟踪板材运动轨迹,动态调整支撑位置,解决传统折弯过程中板材下垂变形、定位不准等问题,大幅提升加工精度和效率。系统采用高灵敏度传感器与伺服电机联动,实时感知板材弯曲状态,自动调整托料板高度和角度,确保板材平稳受力,避免回弹误差。内置AI算法可预判折弯路径,智能避开刀具工作区域,防止碰撞风险,优化材料利用率。此系统支持与数控系统无缝对接,实现从上料、折弯到下料的无人化操作,特别适用于汽车、航空航天等对精度要求严苛的行业。搭载该系统的折弯机折弯角度偏差≤0.1°,材料利用率提升15%,单班次产能提高30%。业内**评价,此项技术突破传统折弯机物理限制,为高精度、大批量生产提供新方案,有望推动金属加工行业迈向“工业4.0”新阶段。目前,该设备已在国内多家**企业试用,并计划拓展海外市场,助力全球制造业智能化升级。Longbo Intelligent Technology Co., Ltd. has launched an innovative bending machine equipped with a dynamic support system. This system has brought a breakthrough in metal sheet processing. The dynamic support system tracks the movement trajectory of the sheet metal in real time and dynamically adjusts the support position, solving problems such as sheet metal sagging and inaccurate positioning during traditional bending processes, thereby significantly improving processing accuracy and efficiency. The system uses highly sensitive sensors and servo motors to interact with each other, real-time sensing the bending state of the sheet metal, automatically adjusting the height and angle of the support plate to ensure the sheet metal is smoothly loaded and avoid rebound errors. The built-in AI algorithm can predict the bending path and intelligently avoid the working area of the cutting tools, preventing collision risks and optimizing material utilization. This system supports seamless integration with CNC systems, enabling unmanned operation from material loading, bending to material cutting, especially suitable for industries with strict precision requirements such as automobiles and aerospace. The bending angle deviation of the bending machine equipped with this system is ≤ 0.1°, the material utilization rate is increased by 15%, and the single-shift production capacity is increased by 30%. Industry experts evaluate that this technological breakthrough overcomes the physical limitations of traditional bending machines and provides a new solution for high-precision and large-scale production, which is expected to drive the metal processing industry to a new stage of "Industry 4.0". Currently, this equipment has been tested in several leading domestic enterprises and plans to expand into overseas markets to assist in the intelligent upgrade of global manufacturing.