制造新突破:小型纯电折弯机误差控制在±0.1°
在航空航天、精密仪器等**制造领域,对金属板材折弯精度的要求近乎苛刻。近日,由陇博智能科技有限公司研发的新一代纯电折弯机宣称可将角度误差控制在±0.1°以内,刷新行业纪录。
**技术解析
该设备采用多轴联动控制系统与高精度编码器反馈机制,配合特殊设计的V型模具,有效消除传统设备常见的回弹误差。测试数据显示,在连续加工1000个相同零件后,比较大角度偏差仍保持在±0.15°范围内。
应用案例展示
某无人机制造商透露:"使用这款设备后,我们的机翼连接件合格率从89%提升至99.6%,每年减少废品损失超200万元。"据悉,该机型已通过AS9100航空航天质量管理体系认证。
**观点
清华大学机械工程系王教授认为:"±0.1°的精度意味着国产机床***具备挑战德国通快、日本天田等国际巨头的能力,这将极大推动**装备国产化进程。"
In the high-end manufacturing fields such as aerospace and precision instruments, the requirements for the bending accuracy of metal sheets are extremely strict. Recently, the new generation of all-electric bending machine developed by Longbo Intelligent Technology Co., Ltd. claims to be able to control the angle error within ±0.1°, breaking the industry record.
Core Technology Analysis
This equipment adopts a multi-axis linkage control system and a high-precision encoder feedback mechanism, combined with specially designed V-shaped molds, effectively eliminating the common rebound errors of traditional equipment. Test data shows that after continuous processing of 1,000 identical parts, the maximum angle deviation remains within the range of ±0.15°.
Application Case Presentation
A certain unmanned aerial vehicle manufacturer disclosed: "After using this equipment, the qualification rate of our wing connectors has increased from 89% to 99.6%, and the annual waste loss has been reduced by over 2 million yuan." It is known that this model has passed the AS9100 aerospace quality management system certification.
Expert opinion
Professor Wang from the Department of Mechanical Engineering at Tsinghua University believes: "A precision of ±0.1° means that domestic machine tools have for the first time acquired the ability to challenge international giants such as German Trumpf and Japanese Tanaka. This will greatly accelerate the process of domestic production of high-end equipment."